It’s always a cool feeling walking around an assembly line or installation station and seeing your parts or tools being put to good use.
But it’s even sweeter when you see an old tool of yours still being used by the assemblers and it’s still humming. On a recent trip to a construction, military and heavy duty truck fabricator to check out the assembly line, we came across one of our first, possibly THE first, FLEX-5 rivet nut tool we’ve ever sold – and it’s still in use!
Check out this photo of this first generation FLEX-5 that’s used to install Sherex Rivet Nut Studs. Based on the serial number, this was probably delivered in the second half of 2009. Almost 12 years old and still installing rivet nut studs today. COOL!
Possibly the first FLEX-5 delivered to a customer in late 2009
Now, this particular user does have a new FLEX-5 that they are using on the line, but “Ol’ Reliable” is still humming too.
When these images were shared with our Engineering Technician, Mike, who services a lot of our tools, he was quite impressed.
“These older FLEX-5’s hold up really well with just some basic care.” Mike said. “But even knowing that, it’s cool seeing one still out in the wild.”
Mike has FLEX-5 serial No. 1 on his desk, which is a keepsake at Sherex Headquarters for now.
FLEX-5 Serial No. 1, from probably late 2008 – early 2009
Easy FLEX-5 Maintenance Tips!
Basic care of hydro-pnuematic rivet nut tools is really important to their durability. Here are a few easy steps to take to ensure a long-lasting tool like the ones above.
If the air supply is not equipped with lubricator before use, squeeze a few drops of light lubricating oil on the tool air inlet.
High friction locations, such as spindle housing, should be re-greased with a high speed, high temperature grease.
Every 500,000 cycles the tool should be completely checked and parts that are worn or damaged should be replaced.
O-rings should be replaced and lubricated with Molykote® 55M grease or equivalent before assembly.
Please contact Sherex to order replacement o-rings and lubricant. Remember, if having any issues with your tool, contact Sherex.
For installing rivet nuts into flat materials, the solution is usually rather simple when it comes to geometry. It usually just comes down to making sure there’s sufficient clearance for installation and the right hole size to properly fit the rivet nut. Since the material is flat, the only thing to worry about is ensuring the rivet nut is suitable for use with the thickness of that material.
With curved materials, the options may be narrowed down, and a solution may become more complex.
Installing Rivet Nuts in Curved Surfaces
The options depend specifically on the curvature of the material. Since the entire circumference of a rivet nut collapses onto the material, the geometry of the rivet nut’s crimping bubble will possess the same curvature as the material it’s mating to.
If the base thickness is in the middle of a rivet nut’s grip range, the curvature may not have a significant effect, as the grip range would cover all of the effective thicknesses that rivet nut is crimping onto. However, if a rivet nut is installing into a base thickness toward the upper edge of its grip range, it may have trouble properly installing if the curvature is at all substantial. To account for this, there are two main options.
Material thickness plays a big role in determining whether a rivet nut can be installed in a curved surface
The first option, sometimes preferable for thicker curved material, would be a swaging-style rivet nut. These rivet nuts expand into the installation pane rather than crimp onto it, and thus only have to meet a minimum thickness requirement. Swaging styles are recommended for high (or variable) thickness applications where high joint strength is not an option.
For improved spin-out, pull-out, and torque-out performance, pre-bulbed and slotted rivet nut styles are the recommended option for variable thicknesses. These rivet nuts are typically suitable for large thicknesses, but also a wide range of them. This is because the slots of the rivet nut fold over to collapse onto the material, rather than a significantly smaller counterbore region found in other body styles.
Typical round body rivet nut in curved material
If installing tin to curved surfaces and have questions, feel free to reach out to Sherex’s engineering team with application details and performance requirements. Whether for standard round or hex body rivet nuts, swaging, slotted, or pre-bulbed, Sherex will help guide to users to a recommendation we have the tools to determine the best solution for you.
There are dozens of different styles of rivet nuts manufacturers can choose from when deciding on a fastening solution to help improve their assembly. While the material, coating, size, body style are all important, how the rivet nut performs under strenuous conditions is often times what matters the most.
Performance testing of rivet nuts is extremely important. It helps validate how the rivet nut will perform under an array of conditions to give manufactures and assemblers assurance that under that same kind of stress in their own design application, their joint will be able to hold up to any expected loading condition.
Here are some of the ways Sherex conducts rivet nut performance testing.
Pull-out failure occurs when threads are pulled from the rivet nut (ultimate thread strength), or when the base material is distorted and the rivet nut (either partially or entirely) pulls through the base material. Sometimes this happens with the hole size is too big for the rivet nut or when the force applied to the joint is higher than anticipated, causing the rivet nut to pull right through the hole.
Using a tensile machine to pull the rivet nut through the hole
This is tested by assembling our joint into a tensile machine. Tensile load on the joint is increased until the integrity of the crimp fails, whether it be due to material deformation or due to severing of the crimping bubble from the flange of the rivet nut.
Spin-out is the amount of torque required to make a rivet nut spin in the hole it was installed in. This happens when the bolt cross-threads into the rivet nut, causing it to spin. It can also occur when excessive corrosion causes the bolt to bind in the nut.
What it will take for the rivet nut to spin in the hole?
This is tested by assembling a test bolt into the shank end of the rivet nut. Torque is increased until the integrity of the crimp fails and the rivet nut starts to spin in the material. Failure torque recorded is the maximum torque reached before the rivet nut starts to spin.
This is the torque required to strip threads out of the rivet nut. This method of testing sandwiches the head of the rivet nut between the non-rotational mating part and parent or base panel.
Spin-out is not a factor because tightening the bolt on the non-rotating part holds the rivet nut in place and prevents it from spinning.
Torque the bolt on the flange side of the rivet nut until the bolt, rivet nut, or base material is compromised
This is tested by assembling a test bolt into the flange side of the rivet nut, with the flange supported entirely by a hardened test plate. Torque is increased until the integrity of the joint fails, whether it be due to the bolt snapping inside the rivet nut or due to the threads of the rivet nut stripping. Failure torque recorded is the maximum torque reached before thread failure occurs.
Assembly Torque / Clamp Load
Sherex gives recommendations for the assembly torque to achieve recommended clamp load in our catalog to give the recommended torque for assembling a rivet nut joint using any Sherex-manufactured rivet nut. Testing is for this is important, because different joint configurations will produce different clamp load levels.
Assembly torque is calculated as a ratio of proof load, which designates thread strength per SAE J995 for unified (UNC/UNF) internal thread sizes and ISO 898-2 for metric sizes. This is our recommendation for Sherex-manufactured parts meant to meet Grade 5/Class 8 thread strength specifications. All torques designated represent recommendations for assembly from the flange side with the flange entirely supported.
All failure loads, torques, and assembly recommendations are heavily application-dependent, and any recommendations found in the catalog or results from different applications should only be used as a reference.
For any questions on testing or any parts that require a higher grade or property class designation, please contact us!
The Sherex Fastener Fix blog is supposed to be an unbiased, informative, technical and thoughtful conversation on all things fasteners. But once in a while we have to toot our own horn.
Sherex’s patented RIV-FLOAT® rivet nut is truly great. It allows for greater ease of assembly because fastening can occur when the through bolt is off-center.
How does this happen? There’s a .02-inch radial floating nut inside the rivet nut, which allows the bolt going through the rivet nut to be a slightly off-center while pulling the attachments together. Think of when you’re assembling a piece of furniture and you’re trying to get the final attachment holes to line up exactly for your bolt or screw. It can be a pain! With a RIV-FLOAT installed in base attachment, there can be a little play while joining the attachments together with a bolt or screw. And since RIV-FLOAT is a rivet nut, there is no need to attach a nut to the backside.
RIV-FLOAT development started in 2007. An aerospace customer had an application that required floating threads. The concept was worked on by engineering, and from there it went from drawings to life and eventually a patent.
“The idea came from a customer specific request,” Sherex president Adam Pratt recalled, “but we thought the idea had promise for other markets so we developed the product.”
Other markets include automotive, construction and agriculture equipment, and general industry applications. Applications in these industries are wide ranging. RIV-FLOAT has been used for enclosures for mounting large door panels and in difficult fastening locations where the drive angle can’t get square to the base material.
“RIV-FLOAT can improve ergonomics and improve safety,” Pratt said. “RIV-FLOAT gives customers that adjustment they need to easily assemble these applications.”
When it comes to performance, RIV-FLOAT actually performs better than most standard round body rivet nuts. RIV-FLOAT’s size is a little bigger, which helps. Also, spin-out performance is improved too since the internal threads of the RIV-FLOAT help align the screw angle of the bolt during assembly.
“This dramatically reduces the cross-threading risk in the application and aids in speeding up assembly,” Pratt said.
Overall, RIV-FLOAT combines ingenuity, performance, and efficiency for a quality fastener that can improve the assembly and performance of any application. For more information, visit RIV-FLOAT’s product page, or contact us!
Recently, a customer of ours needed a special part in a hurry – and for good reason.
This closed end rivet nut was going to be used in a blood transfusion centrifuge that is used in the production of the COVID-19 vaccination efforts. If that wasn’t enough to expedite this order, the team in need of this part had a production line down.
Time and efficiency were critical.
The first email was received at Sherex Akron on a Monday at 12:03 p.m. explaining the dire situation. The small batch of products was made and shipped at 3:10 p.m. on Tuesday, ready to be used on the production line for Wednesday, with plenty of more on the way in the coming days and weeks to keep production running smoothly.
This was a fast, day and a half turnaround by the Sherex Akron team knowing how important this part is to hundreds of thousands of people who are suffering from this terrible pandemic.
“Thank you for making this an important situation within your company,” the customer said in an email. “Please extend my thanks to all the people involved with getting some parts ready to ship today.”
When Sherex said back in June that we were prioritizing projects directly impacting the mitigation and vaccination efforts of COVID-19 we weren’t kidding. This is just another example of the speed, competency and care, along with quality parts, the Sherex team delivered for our customer that we know will make a giant impact.
From all of us at Sherex Fastening Solutions, we want to wish you and your families a very happy and healthy holiday season.
This year was challenging for Sherex, but we were able to accomplish so much. Let’s take a look back on some of some of the accomplishments that took place over the past year.
Coronavirus and its Impact
This year was challenging for Sherex and many of our customers. Keeping our employees safe is always our No. 1 goal, and this year it took on a new meaning. With information on the coronavirus changing what seemed like every day, we were able to take the lead from our manufacturing facility in Taiwan that implemented a thorough mitigation strategy.
Our new Sherex Hand Tool Calibration Unit is a “must have” for any engineer and installer. The Sherex Hand Tool Calibration Unit shows the installed force of both spin-spin and spin-pull tools in real time. Our customers are seeing great results. This new product allows installers and operators to easily check the pulling force of their rivet nut tools to improve installation, while reducing installation times, and waste.
3D Model TEC Series available on the site
Have you checked out our 3D models of our TEC Series wedge locking washers? Design engineers are encouraged to use these in their drawings to see how an exact fit would look like. There are over 50 different design programs available to download from. Check it out! Soon to come, 3D models of our rivet nuts!
New Products Coming
In 2021, we are on pace to launch two new products to add to our growing offering. Both of these new products will help improve customers’ installation process and improve their existing products. Stay tuned!
Strong second half of the year and into 2021
As manufacturing facilities began to reopen, business has picked up. Our last half of the year has seen us win a lot of projects as companies are seeing how our fastener innovations and commitment to find engineered solutions for unique fastening problems are separating Sherex from the competitors.
Did you know Sherex Fastening Solutions is a Made in America Fastener Company?
Our manufacturing plant in Akron, Ohio makes millions of American made rivet nuts, compression limiters, and inserts for composites every year. Our parts out of Sherex Akron belong in some of the hottest vehicles on the road today, dozens of commercial and military aircraft, general industrial applications, and department of defense products. In fact, our Made in the USA rivet nuts were relied upon when companies pivoted to make products that helped mitigate the spread of the coronavirus, like hand sanitizer and ventilator stands, along with other critical applications for hospitals.
The CAT style rivet nuts has a low profile flange and can fit into a variety of different material thickness and material. This rivet nut could be a one fit solution if the material you’re looking to fasten has different thickness.
CAT Series Rivet Nuts
All NAS style rivet nuts are also made from our Sherex Akron location. The United States Department of Defense relies on Sherex NAS/MS rivet nuts for a variety of applications.
Our inserts for composite product line is used for structural attachments in plastic applications and are used extensively in the automotive and heavy truck industries as customer drive light weighting initiatives by switching to composite material for their components. In addition, Sherex adds compression limiters to these applications to ensure the mating component is not damaged due to the compressive force of the fastened joint.
NAS Style Rivet Nuts
Also, most custom rivet nuts are made out of Sherex Akron. With our staff of engineers and manufacturing facility, we’re able to see custom, American made rivet nuts from the design and manufacturing process all the way through quality control.
More upgrades are being made to the facility planned in 2020 to help increase capacity as demand as our Made in America rivet nut products continues to grow. More to come from Sherex Akron!
For real and meaningful sales growth to take place, collaboration, cooperation and trust between the supplier and the distributor is extremely important.
This is why line walks and joint sales visits with supply chain partners at the end user are so vital that they are included in distributor rebate and purchase agreements. This allows both the distributor and supplier to get a better understanding of the project, processes, and to solve problems the end users are seeking help for.
Unfortunately, this doesn’t happen as often as it should. Distributors will often go to their supplier for a solution without providing all of the necessary detail to find the best solution. If suppliers don’t know the end product, that typically means the solution they provide is based on the limited information that has been provided to them.
Understanding that there is confidential information, it is quite common for us to execute non-disclosure agreements to work towards an improved solution that benefits all parties involved.
When working with a distributor at an OEM during a line walk, I witnessed a cumbersome assembly for a rivet nut, with the installer reaching for a machined washer to put under the head of the rivet nut prior to the installation. The washer served to raise the head of the rivet nut up just enough that the gasket which was applied to this outdoor housing would not be crushed during final assembly.
Because of a line walk, over 600,000 of this custom rivet nut have been used to help the end user save time and money.
Looking for a better solutions and explaining the details to the Sherex team, they were able to manufacture a taller profile head that acted as a spacer in the application thereby eliminating the extra machined washer. This saved cost, the need to manage another part number, increased throughput on that assembly line, and reduced worker fatigue. This resulted in over seven years of sales with over over 600,000 parts sold.
Real sales growth occurs for both parties when the supplier and distributor work together to improve an assembly method or fastener joint resulting in the lowest total installed cost and improved performance of the end product. Both the supplier and distributor gains the respect of the end user, more profit, and more opportunities for additional projects. This improves and solidifies the supply channel while elevating sales experience above the “commodity mentality.” Win-Win!
About Steve Urhausen: Steve has 43 years in the fastener industry and 25 years as owner of All American Systems. His work experience with importers, distributors, and manufacturers has helped him understand the “right fit” philosophy when trying to match a supplier to a customer. As a sales manager of two different companies, Steve was exposed to sales reps where he learned to respect and appreciate the value that they brought to suppliers and customers. Over the last 25 years as an independent rep has taught him humility, the value of hard work, and that follow through and communication are critical to success!
Now water will certainly speed up the corrosion process, but that shouldn’t eliminate the use of rivet nuts in wet conditions, or conditions where a rivet nut will spend some of its life submerged in water or fluid.
Our partner Tubtara® has a few different watertight and fluid proof rivet nuts that are designed with seals underneath the flange to keep water and fluids from leaking through the rivet nut. Tubtara’s Watertight HX series feature a O-ring seal mounted underneath the flange, and provides protection against moisture, oil, and dirt under high pressures. Despite the O-ring, it will deliver a metal to metal contact after installation.
Tubtara Watertight HX Rivet Nut. Notice the O-ring seal underneath the flange.
The Watertight (H)DPX Series is a rivet nut that has an applied sealant underneath the head. This non-reactive seal is resistant to many auto oils, antifreeze and other kinds of fluids with a higher viscosity. The seal in the (H)DPX Series can come in a variety of different seal material including NBR, Viton, silicone, epoxy based, acrylate and polyurethane resin.
Non-reactive seal is great for use in high viscosity fluids
Any application where you wouldn’t want water or fluid to leak underneath or through the rivet nut should require a watertight rivet nut. Without using one of the seals, whether it’s an O-ring or sealant, it may not be completely watertight – especially as corrosion begins to develop.
For more information on watertight rivet nuts, or if looking for a solution for fasteners that will perform well under water or fluid, contact us!
Sherex is excited to announce that Spaenaur will be stocking our TEC Series® line of wedge locking washers for fast delivery throughout Canada. Spaenaur has distributed Disc-Lock® products throughout Canada for many years. That alliance has now grown to include in-house stocking of Sherex’s newest wedge locking washer line available for immediate distribution.
“Spaenaur has been a great distributor for us throughout Canada and to see this relationship grow is exciting,” said Adam Pratt, president, Sherex Fastening Solutions.
The addition of TEC Series completes the portfolio of wedge locking washers that eliminate vibrational loosening. TEC Series are designed for applications requiring future application disassembly, while Disc-Lock washers are preferred for fastened joints that do not require future disassembly.
“We are delighted to now represent TEC Series in Canada,” says Product Management Director John Sweeny. “Our customers expect ‘fasteners right now.’ That we can now meet our customers’ urgent needs with a high-quality product at a more attractive price point is the icing on the cake. TEC Series wedge locking washers do that for us. Our partnership with Sherex not only expands our product portfolio, but also adds to the decades of success Spaenaur has already experienced with Disc-Lock.”
Wedge locking washers are used by a variety of different industries and manufacturers, but are also becoming more common around the house for general repair. With TEC Series and Disc-Lock wedge locking washers, you can tighten it, and forget it.
About Spaenaur Spaenaur is recognized as a leading Canadian distributor for industrial fasteners, hardware components and tools serving Distribution, MRO and Production markets. Started in 1936, we are a third generation family-owned company operating out of Kitchener, Ontario. Our 1700-page catalog of standard and hard-to-find parts is regarded as one of the best fastener resource guides in the industry. For more information about Spaenaur’s products and services, visit us online at spaenaur.com or contact customer service at 1-800-265-8772.
About Sherex Fastening Solutions: Sherex Fastening Solutions is a leading manufacturer of fasteners for thin sheet material applications in steel, aluminum, and composite materials. Sherex manufactures rivet nuts, clinch nuts, inserts for composite, stud and nut plates, and through the acquisition of Disc-Lock®, wedge-locking washers and nuts. Sherex has two strategic production facilities: Sherex Taiwan, located in Chungli, Taiwan, is certified to IATF 16949:2016, ISO 14001 and has an ISO 17025 accredited lab, and Sherex Akron, located in Akron, Ohio, is certified to ISO 9001:2015 and AS 9100. Sherex has grown to 200 employees and services a wide-range of industries, including automotive, general manufacturing, energy, agricultural, and aerospace.